Driven by the national 'dual carbon' strategy, a certain enterprise has taken the lead in building the first zero carbon precision casting factory in China. Through technological innovation and energy restructuring, it has created a benchmark for green transformation in the industry and promoted the upgrading of traditional casting industry to low-carbon intelligent manufacturing.
The core of a zero carbon factory lies in the reconstruction of the energy system: laying a 10MW photovoltaic system on the roof, with an annual power generation of 5 million kWh; Supporting energy storage devices to achieve spontaneous self use of electricity and grid connection of surplus electricity; The entire production line adopts electric furnaces instead of traditional coal-fired furnaces, reducing carbon emissions by 90%. Synchronized innovation in the process: The environmentally friendly shot blasting system achieves 100% recycling of sand materials, and the intelligent temperature control system accurately adjusts the melting temperature, reducing energy consumption by 30% compared to the industry average.
On the technical level, enterprises develop low-carbon alloy materials, such as recycled aluminum based precision castings, which reduce carbon emissions by 70% compared to native materials and meet the lightweight needs of the automotive and construction industries. Intelligent transformation runs through the entire process: the accuracy of 3D printed wax molds reaches ± 0.05mm, the AI vision system detects casting defects in real time, the automated production line reduces manual intervention, and the production efficiency is improved by 40%.
Market impact far-reaching: Green products are favored by international customers, and a European car company has designated the purchase of its recycled aluminum automotive parts, with an annual increase of 50% in order volume; Domestic new energy projects prioritize the use of zero carbon factory produced pipe fittings and valves to help reduce carbon emissions in the industrial chain. The local government awards the title of 'Green Manufacturing Demonstration Enterprise' and provides tax incentives and technological transformation subsidies.
Future plan: By 2028, replicate the zero carbon factory model nationwide and promote industry standardization; Collaborate with universities to develop low-carbon casting technology, aiming to further reduce carbon emissions per unit product by 20%.
Customer Service